Compliance Devices

CCR-BS

CCR-BS is a compliance device for press fitting with load-cell — BS Series. Compensates for position and torsional errors during assembly with integrated load monitoring.

Models

Compliance devices compensate for errors (position and/or torsional) occurred during an assembly where various precision parts are press or loose fitted into the holes. Thereby, it reduces assembly failure, enhances product quality, and shortens the cycle time in the production line.

Advantages

  • Significant reduction of assembly failure due to center position errors
  • Uniform press-fitting quality
  • Wide range of applications
  • Increased binding force between parts
  • Saves assembly line construction time, reduces equipment investment cost
  • Enhanced operation rate
  • Longer life cycle of the assembler
  • Simple maintenance
Metric Imperial
Model & Description Data Sheet 3D Model Payload Weight Allowable Maximum Force Compliance Center Length P Compensation Range: Position Error Compensation Range: Torsional Angle Elasticity Coefficient: Axial Direction (Compressional) Elasticity Coefficient: Axial Direction (Tensile) Elasticity Coefficient: Horizontal Direction Elasticity coefficient: Torsional Direction
CCR-BS6-040-048 14.7 N3.3 lbf 0.50 kg1.10 lb 6.0 kN1348.9 lbf 40 mm1.57 in ±2 mm±0.08 in ±7.7 ° 625.2 N/mm3570.0 lbf/in 143.1 N/mm817.1 lbf/in 9.5 N/mm54.2 lbf/in 2.4 Nm/rad21.2 lbf·in/rad
CCR-BS6-050-054 19.6 N4.4 lbf 0.70 kg1.54 lb 7.5 kN1686.1 lbf 50 mm1.97 in ±2 mm±0.08 in ±7.3 ° 625.2 N/mm3570.0 lbf/in 143.1 N/mm817.1 lbf/in 11.8 N/mm67.4 lbf/in 3.0 Nm/rad26.6 lbf·in/rad
CCR-BS6-060-060 19.6 N4.4 lbf 0.80 kg1.76 lb 8.5 kN1910.9 lbf 60 mm2.36 in ±2 mm±0.08 in ±6.0 ° 1180.9 N/mm6743.2 lbf/in 143.1 N/mm817.1 lbf/in 11.8 N/mm67.4 lbf/in 3.0 Nm/rad26.6 lbf·in/rad
CCR-BS6-070-065 26.5 N6.0 lbf 0.90 kg1.98 lb 15.0 kN3372.2 lbf 70 mm2.76 in ±2 mm±0.08 in ±6.6 ° 1180.9 N/mm6743.2 lbf/in 191.1 N/mm1091.2 lbf/in 11.8 N/mm67.4 lbf/in 4.2 Nm/rad37.2 lbf·in/rad
CCR-BS6-080-070 26.5 N6.0 lbf 1.00 kg2.20 lb 25.0 kN5620.2 lbf 80 mm3.15 in ±2 mm±0.08 in ±6.2 ° 1573.9 N/mm8987.3 lbf/in 191.1 N/mm1091.2 lbf/in 11.8 N/mm67.4 lbf/in 4.2 Nm/rad37.2 lbf·in/rad
CCR-BS6-090-078 37.3 N8.4 lbf 1.50 kg3.30 lb 25.0 kN5620.2 lbf 90 mm3.54 in ±2 mm±0.08 in ±5.5 ° 1573.9 N/mm8987.3 lbf/in 225.4 N/mm1287.1 lbf/in 12.4 N/mm70.8 lbf/in 6.1 Nm/rad54.0 lbf·in/rad
CCR-BS6-100-084 37.3 N8.4 lbf 1.60 kg3.52 lb 40.0 kN8992.4 lbf 100 mm3.94 in ±2 mm±0.08 in ±5.0 ° 1217.2 N/mm6950.5 lbf/in 225.4 N/mm1287.1 lbf/in 12.4 N/mm70.8 lbf/in 6.1 Nm/rad54.0 lbf·in/rad
CCR-BS6-110-088 37.8 N8.5 lbf 1.80 kg3.97 lb 40.0 kN8992.4 lbf 110 mm4.33 in ±2 mm±0.08 in ±4.6 ° 1217.2 N/mm6950.5 lbf/in 225.4 N/mm1287.1 lbf/in 12.4 N/mm70.8 lbf/in 7.0 Nm/rad62.0 lbf·in/rad
CCR-BS6-120-095 37.8 N8.5 lbf 2.00 kg4.41 lb 45.0 kN10116.5 lbf 120 mm4.72 in ±2 mm±0.08 in ±5.1 ° 1217.2 N/mm6950.5 lbf/in 225.4 N/mm1287.1 lbf/in 12.4 N/mm70.8 lbf/in 7.0 Nm/rad62.0 lbf·in/rad
CCR-BS6-130-099 37.8 N8.5 lbf 2.10 kg4.63 lb 50.0 kN11240.5 lbf 130 mm5.12 in ±2 mm±0.08 in ±5.1 ° 1217.2 N/mm6950.5 lbf/in 225.4 N/mm1287.1 lbf/in 12.4 N/mm70.8 lbf/in 7.0 Nm/rad62.0 lbf·in/rad
CCR-BS6-140-108 78.0 N17.5 lbf 2.70 kg5.95 lb 55.0 kN12364.5 lbf 140 mm5.51 in ±2 mm±0.08 in ±4.8 ° 1217.2 N/mm6950.5 lbf/in 407.7 N/mm2328.0 lbf/in 15.1 N/mm86.2 lbf/in 7.7 Nm/rad68.2 lbf·in/rad
CCR-BS6-150-130 78.0 N17.5 lbf 4.20 kg9.26 lb 60.0 kN13488.6 lbf 150 mm5.91 in ±2 mm±0.08 in ±4.2 ° 1840.4 N/mm10509.1 lbf/in 407.7 N/mm2328.0 lbf/in 15.1 N/mm86.2 lbf/in 7.7 Nm/rad68.2 lbf·in/rad
CCR-BS6-040-048
Data Sheet
3D Model
Payload
14.7 N3.3 lbf
Weight
0.50 kg1.10 lb
Allowable Maximum Force
6.0 kN1348.9 lbf
Compliance Center Length P
40 mm1.57 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±7.7 °
Elasticity Coefficient: Axial Direction (Compressional)
625.2 N/mm3570.0 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
143.1 N/mm817.1 lbf/in
Elasticity Coefficient: Horizontal Direction
9.5 N/mm54.2 lbf/in
Elasticity coefficient: Torsional Direction
2.4 Nm/rad21.2 lbf·in/rad
CCR-BS6-050-054
Data Sheet
3D Model
Payload
19.6 N4.4 lbf
Weight
0.70 kg1.54 lb
Allowable Maximum Force
7.5 kN1686.1 lbf
Compliance Center Length P
50 mm1.97 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±7.3 °
Elasticity Coefficient: Axial Direction (Compressional)
625.2 N/mm3570.0 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
143.1 N/mm817.1 lbf/in
Elasticity Coefficient: Horizontal Direction
11.8 N/mm67.4 lbf/in
Elasticity coefficient: Torsional Direction
3.0 Nm/rad26.6 lbf·in/rad
CCR-BS6-060-060
Data Sheet
3D Model
Payload
19.6 N4.4 lbf
Weight
0.80 kg1.76 lb
Allowable Maximum Force
8.5 kN1910.9 lbf
Compliance Center Length P
60 mm2.36 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±6.0 °
Elasticity Coefficient: Axial Direction (Compressional)
1180.9 N/mm6743.2 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
143.1 N/mm817.1 lbf/in
Elasticity Coefficient: Horizontal Direction
11.8 N/mm67.4 lbf/in
Elasticity coefficient: Torsional Direction
3.0 Nm/rad26.6 lbf·in/rad
CCR-BS6-070-065
Data Sheet
3D Model
Payload
26.5 N6.0 lbf
Weight
0.90 kg1.98 lb
Allowable Maximum Force
15.0 kN3372.2 lbf
Compliance Center Length P
70 mm2.76 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±6.6 °
Elasticity Coefficient: Axial Direction (Compressional)
1180.9 N/mm6743.2 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
191.1 N/mm1091.2 lbf/in
Elasticity Coefficient: Horizontal Direction
11.8 N/mm67.4 lbf/in
Elasticity coefficient: Torsional Direction
4.2 Nm/rad37.2 lbf·in/rad
CCR-BS6-080-070
Data Sheet
3D Model
Payload
26.5 N6.0 lbf
Weight
1.00 kg2.20 lb
Allowable Maximum Force
25.0 kN5620.2 lbf
Compliance Center Length P
80 mm3.15 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±6.2 °
Elasticity Coefficient: Axial Direction (Compressional)
1573.9 N/mm8987.3 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
191.1 N/mm1091.2 lbf/in
Elasticity Coefficient: Horizontal Direction
11.8 N/mm67.4 lbf/in
Elasticity coefficient: Torsional Direction
4.2 Nm/rad37.2 lbf·in/rad
CCR-BS6-090-078
Data Sheet
3D Model
Payload
37.3 N8.4 lbf
Weight
1.50 kg3.30 lb
Allowable Maximum Force
25.0 kN5620.2 lbf
Compliance Center Length P
90 mm3.54 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±5.5 °
Elasticity Coefficient: Axial Direction (Compressional)
1573.9 N/mm8987.3 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
225.4 N/mm1287.1 lbf/in
Elasticity Coefficient: Horizontal Direction
12.4 N/mm70.8 lbf/in
Elasticity coefficient: Torsional Direction
6.1 Nm/rad54.0 lbf·in/rad
CCR-BS6-100-084
Data Sheet
3D Model
Payload
37.3 N8.4 lbf
Weight
1.60 kg3.52 lb
Allowable Maximum Force
40.0 kN8992.4 lbf
Compliance Center Length P
100 mm3.94 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±5.0 °
Elasticity Coefficient: Axial Direction (Compressional)
1217.2 N/mm6950.5 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
225.4 N/mm1287.1 lbf/in
Elasticity Coefficient: Horizontal Direction
12.4 N/mm70.8 lbf/in
Elasticity coefficient: Torsional Direction
6.1 Nm/rad54.0 lbf·in/rad
CCR-BS6-110-088
Data Sheet
3D Model
Payload
37.8 N8.5 lbf
Weight
1.80 kg3.97 lb
Allowable Maximum Force
40.0 kN8992.4 lbf
Compliance Center Length P
110 mm4.33 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±4.6 °
Elasticity Coefficient: Axial Direction (Compressional)
1217.2 N/mm6950.5 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
225.4 N/mm1287.1 lbf/in
Elasticity Coefficient: Horizontal Direction
12.4 N/mm70.8 lbf/in
Elasticity coefficient: Torsional Direction
7.0 Nm/rad62.0 lbf·in/rad
CCR-BS6-120-095
Data Sheet
3D Model
Payload
37.8 N8.5 lbf
Weight
2.00 kg4.41 lb
Allowable Maximum Force
45.0 kN10116.5 lbf
Compliance Center Length P
120 mm4.72 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±5.1 °
Elasticity Coefficient: Axial Direction (Compressional)
1217.2 N/mm6950.5 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
225.4 N/mm1287.1 lbf/in
Elasticity Coefficient: Horizontal Direction
12.4 N/mm70.8 lbf/in
Elasticity coefficient: Torsional Direction
7.0 Nm/rad62.0 lbf·in/rad
CCR-BS6-130-099
Data Sheet
3D Model
Payload
37.8 N8.5 lbf
Weight
2.10 kg4.63 lb
Allowable Maximum Force
50.0 kN11240.5 lbf
Compliance Center Length P
130 mm5.12 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±5.1 °
Elasticity Coefficient: Axial Direction (Compressional)
1217.2 N/mm6950.5 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
225.4 N/mm1287.1 lbf/in
Elasticity Coefficient: Horizontal Direction
12.4 N/mm70.8 lbf/in
Elasticity coefficient: Torsional Direction
7.0 Nm/rad62.0 lbf·in/rad
CCR-BS6-140-108
Data Sheet
3D Model
Payload
78.0 N17.5 lbf
Weight
2.70 kg5.95 lb
Allowable Maximum Force
55.0 kN12364.5 lbf
Compliance Center Length P
140 mm5.51 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±4.8 °
Elasticity Coefficient: Axial Direction (Compressional)
1217.2 N/mm6950.5 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
407.7 N/mm2328.0 lbf/in
Elasticity Coefficient: Horizontal Direction
15.1 N/mm86.2 lbf/in
Elasticity coefficient: Torsional Direction
7.7 Nm/rad68.2 lbf·in/rad
CCR-BS6-150-130
Data Sheet
3D Model
Payload
78.0 N17.5 lbf
Weight
4.20 kg9.26 lb
Allowable Maximum Force
60.0 kN13488.6 lbf
Compliance Center Length P
150 mm5.91 in
Compensation Range: Position Error
±2 mm±0.08 in
Compensation Range: Torsional Angle
±4.2 °
Elasticity Coefficient: Axial Direction (Compressional)
1840.4 N/mm10509.1 lbf/in
Elasticity Coefficient: Axial Direction (Tensile)
407.7 N/mm2328.0 lbf/in
Elasticity Coefficient: Horizontal Direction
15.1 N/mm86.2 lbf/in
Elasticity coefficient: Torsional Direction
7.7 Nm/rad68.2 lbf·in/rad

Operating Temperature 5 - 60 °CThe dimensions and weights may vary slightly based on the specific configuration.

The dimensions are indicative and susceptible to changes due to technical improvements. We reserve the right to make changes without notice.

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Designs

Compliance devices automatically correct position, angular, and torsional errors during precision assembly, using an elastic center that absorbs misalignment while maintaining consistent stiffness.

The compact, flanged design drops into existing tooling and requires minimal maintenance.

Downloads

Model & Description Data Sheet 3D Model
CCR-BS6-040-048
CCR-BS6-050-054
CCR-BS6-060-060
CCR-BS6-070-065
CCR-BS6-080-070
CCR-BS6-090-078
CCR-BS6-100-084
CCR-BS6-110-088
CCR-BS6-120-095
CCR-BS6-130-099
CCR-BS6-140-108
CCR-BS6-150-130
CCR-BS6-040-048
Data Sheet
3D Model
CCR-BS6-050-054
Data Sheet
3D Model
CCR-BS6-060-060
Data Sheet
3D Model
CCR-BS6-070-065
Data Sheet
3D Model
CCR-BS6-080-070
Data Sheet
3D Model
CCR-BS6-090-078
Data Sheet
3D Model
CCR-BS6-100-084
Data Sheet
3D Model
CCR-BS6-110-088
Data Sheet
3D Model
CCR-BS6-120-095
Data Sheet
3D Model
CCR-BS6-130-099
Data Sheet
3D Model
CCR-BS6-140-108
Data Sheet
3D Model
CCR-BS6-150-130
Data Sheet
3D Model

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