Tool Changers

EM100

EM100 is a manual tool changer for exchanging robotic end-of-arm tooling (EOAT) between operations. Recommended payload up to 40 kg.

Models

EM100 is a manual tool changer for exchanging robotic end-of-arm tooling (EOAT) between operations. Recommended payload up to 40 kg.

Advantages

  • Integrated Operating Lever Makes it Toolless
  • High Strength Aluminum Alloy Body
  • High Energy Density (Payload to Weight Ratio)
  • Intuitive Operation
  • High Connection Repeatability
  • Easy and Ergonomic Insertion
  • Long Life (Over 5,000 Changes)
  • Prevention Against Accidental Release
    • Dual Safety Mechanism
  • Optional Connection of Utility Modules
Metric Imperial
Model & Description Data Sheet 2D Drawing 3D Model Rated Payload Repeatability Weight Operating Moment (Mx, My) Operating Torque (Mz) Tensile Force Compressive Force Locking Force Locking Stroke
EMR100-063-N-M0000 Robot Side 40 kg88.18 lb ±0.02 mm±0.0008 in 1.3 kg2.87 lb 180 Nm1593.1 in-lb 180 Nm1593.1 in-lb 1200 N269.8 lbf 377 kN84753 lbf 8 - 80 N1.8 - 18.0 lbf 0 - 1 mm0.0000 - 0.0394 in
EMR100-063-N-M0001 Robot Side 40 kg88.18 lb ±0.02 mm±0.0008 in 1.3 kg2.87 lb 180 Nm1593.1 in-lb 180 Nm1593.1 in-lb 1200 N269.8 lbf 377 kN84753 lbf 8 - 80 N1.8 - 18.0 lbf 0 - 1 mm0.0000 - 0.0394 in
EMT100-063-N-M0000 Tool Side 40 kg88.18 lb ±0.02 mm±0.0008 in 0.55 kg1.21 lb 180 Nm1593.1 in-lb 180 Nm1593.1 in-lb 1200 N269.8 lbf 377 kN84753 lbf 8 - 80 N1.8 - 18.0 lbf 0 - 1 mm0.0000 - 0.0394 in
EMR100-063-N-M0000

Robot Side

Data Sheet
2D Drawing
3D Model
Rated Payload
40 kg88.18 lb
Repeatability
±0.02 mm±0.0008 in
Weight
1.3 kg2.87 lb
Operating Moment (Mx, My)
180 Nm1593.1 in-lb
Operating Torque (Mz)
180 Nm1593.1 in-lb
Tensile Force
1200 N269.8 lbf
Compressive Force
377 kN84753 lbf
Locking Force
8 - 80 N1.8 - 18.0 lbf
Locking Stroke
0 - 1 mm0.0000 - 0.0394 in
EMR100-063-N-M0001

Robot Side

Data Sheet
2D Drawing
3D Model
Rated Payload
40 kg88.18 lb
Repeatability
±0.02 mm±0.0008 in
Weight
1.3 kg2.87 lb
Operating Moment (Mx, My)
180 Nm1593.1 in-lb
Operating Torque (Mz)
180 Nm1593.1 in-lb
Tensile Force
1200 N269.8 lbf
Compressive Force
377 kN84753 lbf
Locking Force
8 - 80 N1.8 - 18.0 lbf
Locking Stroke
0 - 1 mm0.0000 - 0.0394 in
EMT100-063-N-M0000

Tool Side

Data Sheet
2D Drawing
3D Model
Rated Payload
40 kg88.18 lb
Repeatability
±0.02 mm±0.0008 in
Weight
0.55 kg1.21 lb
Operating Moment (Mx, My)
180 Nm1593.1 in-lb
Operating Torque (Mz)
180 Nm1593.1 in-lb
Tensile Force
1200 N269.8 lbf
Compressive Force
377 kN84753 lbf
Locking Force
8 - 80 N1.8 - 18.0 lbf
Locking Stroke
0 - 1 mm0.0000 - 0.0394 in

Operating pressure 5 - 7 barAmbient temperature 5 - 60 °CSound emissions (sound pressure) ≤ 70 dB(A) in each direction

The dimensions are indicative and susceptible to changes due to technical improvements. We reserve the right to make changes without notice.

Related Products

Tool Changers
EM080

EM080 is a manual tool changer for exchanging robotic end-of-arm tooling (EOAT) between operations. Recommended payload up to 25 kg.
Tool Changers
EM063

EM063 is a manual tool changer for exchanging robotic end-of-arm tooling (EOAT) between operations. Recommended payload up to 20 kg.
Tool Changers
E100

ER100/ET100 is an automatic tool changing assembly for exchanging robotic end-of-arm tooling (EOAT) on the fly. Rated payload up to 120 kg.

Designs

The XCHANGE® Manual Tool Changer is built around a simple, integrated operating lever that enables fast, tool-less insertion and release, no wrenches or fasteners required.

The mechanism is engineered for accurate, repeatable engagement on every cycle, ensuring consistent alignment without relying on operator technique.

Downloads

Model & Description Data Sheet 2D Drawing 3D Model
EMR100-063-N-M0000 Robot Side
EMR100-063-N-M0001 Robot Side
EMT100-063-N-M0000 Tool Side
EMR100-063-N-M0000

Robot Side

Data Sheet
2D Drawing
3D Model
EMR100-063-N-M0001

Robot Side

Data Sheet
2D Drawing
3D Model
EMT100-063-N-M0000

Tool Side

Data Sheet
2D Drawing
3D Model

Modules & Accessories

EM100 Air Module

The Air Module passes pneumatic supply through the tool changer with configurable port count and connection types.

Metric Imperial
Model & Description 2D Drawing 3D Model Weight User Connections Pressure User Interface
EM100-R-08-G1/8 Robot – EM100 0.12 kg0.26 lb 8 0-7 bar0.0-101.5 psi 1/8" BSPP
EM100-T-08-G1/8 Tool – EM100 0.13 kg0.29 lb 8 0-7 bar0.0-101.5 psi 1/8" BSPP
EM100-R-08-G1/8

Robot – EM100

2D Drawing
3D Model
Weight
0.12 kg0.26 lb
User Connections
8
Pressure
0-7 bar0.0-101.5 psi
User Interface
1/8" BSPP
EM100-T-08-G1/8

Tool – EM100

2D Drawing
3D Model
Weight
0.13 kg0.29 lb
User Connections
8
Pressure
0-7 bar0.0-101.5 psi
User Interface
1/8" BSPP

Operating Temperature 5 - 60 °C (40 - 140 °F)Noise Emissions (Sound Pressure) ≤ 70 dB(A) in any direction

The dimensions are indicative and susceptible to changes due to technical improvements. We reserve the right to make changes without notice.

EM100 Module Adapter

The Module Adapter enables compatibility between different module types and the tool changer interface.

Model & Description 2D Drawing 3D Model
EMR100-MODULE ADAPTER Robot – EM100 Adapter for ER80/100 modules
EMT100-MODULE ADAPTER Tool – EM100 Adapter for ET100 modules
EMR100-MODULE ADAPTER

Robot – EM100 Adapter for ER80/100 modules

2D Drawing
3D Model
EMT100-MODULE ADAPTER

Tool – EM100 Adapter for ET100 modules

2D Drawing
3D Model

The dimensions are indicative and susceptible to changes due to technical improvements. We reserve the right to make changes without notice.

E80 Discrete Module

Electrical Modules pass signals during A tool changing operation.

Advantages

  • Flexible Connection Options
  • Aluminum construction to reduce EMI
  • Low-Profile to minimize end effector height
  • Replacement probes for fast and easy maintenance
  • IP65 when coupled
Metric Imperial
Model & Description Data Sheet 2D Drawing 3D Model Weight User Connections Max Current Max Voltage Tool ID C/UC Signal
E100-R-D-PG-20.05-00-N Robot - Strain Relief 0.24 kg0.53 lb Strain Relief (6.0 mm – 12.0 mm OD) 20x Max. Wire Gauge: 22 AWG 5 A 1000 V N/A No
E100-T-D-PG-20.05-00-N Tool - Strain Relief 0.26 kg0.57 lb Strain Relief (6.0 mm – 12.0 mm OD) 20x Max. Wire Gauge: 22 AWG 5 A 1000 V N/A N/A
E100-R-D-M23-17.05-00-N Robot - Discrete M23 0.24 kg0.53 lb 17 PIN, M23 "E" CW 5 A 125 V N/A Optional
E100-T-D-M23-17.05-00-N Tool - Discrete M23 0.26 kg0.57 lb 17 SOC, M23 "P" CCW 5 A 125 V Optional N/A
E100-T-D-M23-13.05-15-N Tool - Discrete M23 0.26 kg0.57 lb 17 SOC, M23 "P" CCW 5 A 125 V Yes N/A
E100-R-D-MS-18.05-00-N Robot - Discrete MS 0.24 kg0.53 lb 18 PIN, MS3112E14-18P 5 A 600 V N/A Optional
E100-T-D-MS-18.05-00-N Tool - Discrete MS 0.26 kg0.57 lb 18 SOC, MS3112E14-18S 5 A 600 V Optional N/A
E100-T-D-MS-14.05-15-N Tool - Discrete MS 0.26 kg0.57 lb 18 SOC, MS3112E14-18S 5 A 600 V Optional N/A
E100-T-D-N-0.05-15-N Tool - Tool Identification 0.26 kg0.57 lb N/A (Tool ID Only) 1 A 28 V 15 tools N/A
E100-R-D-PG-20.05-00-N

Robot - Strain Relief

Data Sheet
2D Drawing
3D Model
Weight
0.24 kg0.53 lb
User Connections
Strain Relief (6.0 mm – 12.0 mm OD) 20x Max. Wire Gauge: 22 AWG
Max Current
5 A
Max Voltage
1000 V
Tool ID
N/A
C/UC Signal
No
E100-T-D-PG-20.05-00-N

Tool - Strain Relief

Data Sheet
2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
Strain Relief (6.0 mm – 12.0 mm OD) 20x Max. Wire Gauge: 22 AWG
Max Current
5 A
Max Voltage
1000 V
Tool ID
N/A
C/UC Signal
N/A
E100-R-D-M23-17.05-00-N

Robot - Discrete M23

Data Sheet
2D Drawing
3D Model
Weight
0.24 kg0.53 lb
User Connections
17 PIN, M23 "E" CW
Max Current
5 A
Max Voltage
125 V
Tool ID
N/A
C/UC Signal
Optional
E100-T-D-M23-17.05-00-N

Tool - Discrete M23

Data Sheet
2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
17 SOC, M23 "P" CCW
Max Current
5 A
Max Voltage
125 V
Tool ID
Optional
C/UC Signal
N/A
E100-T-D-M23-13.05-15-N

Tool - Discrete M23

Data Sheet
2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
17 SOC, M23 "P" CCW
Max Current
5 A
Max Voltage
125 V
Tool ID
Yes
C/UC Signal
N/A
E100-R-D-MS-18.05-00-N

Robot - Discrete MS

Data Sheet
2D Drawing
3D Model
Weight
0.24 kg0.53 lb
User Connections
18 PIN, MS3112E14-18P
Max Current
5 A
Max Voltage
600 V
Tool ID
N/A
C/UC Signal
Optional
E100-T-D-MS-18.05-00-N

Tool - Discrete MS

Data Sheet
2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
18 SOC, MS3112E14-18S
Max Current
5 A
Max Voltage
600 V
Tool ID
Optional
C/UC Signal
N/A
E100-T-D-MS-14.05-15-N

Tool - Discrete MS

Data Sheet
2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
18 SOC, MS3112E14-18S
Max Current
5 A
Max Voltage
600 V
Tool ID
Optional
C/UC Signal
N/A
E100-T-D-N-0.05-15-N

Tool - Tool Identification

Data Sheet
2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
N/A (Tool ID Only)
Max Current
1 A
Max Voltage
28 V
Tool ID
15 tools
C/UC Signal
N/A

E80 Servo Module

Electrical Modules pass signals during a tool changing operation.

Advantages

  • Flexible Connection Options
  • Aluminum construction to reduce EMI
  • Low-Profile to minimize end effector height
  • Replacement probes for fast and easy maintenance
  • IP65 when coupled
Metric Imperial
Model & Description Data Sheet 2D Drawing 3D Model Weight User Connections Max Current Max Voltage Tool ID C/UC Signal
E100-R-D-M23-6.16-00-N Robot - Power M23 0.24 kg0.53 lb 6 PIN, M23 "E" CW 16 A 630 V N/A No
E100-T-D-M23-6.16-00-N Tool - Power M23 0.26 kg0.57 lb 6 SOC, M23 "P" CCW 16 A 630 V No N/A
E100-R-D-MS-5.16-00-N Robot - Power MS 0.24 kg0.53 lb 5 PIN, MS3112E14-5P 13 A 1000/1275 V N/A No
E100-T-D-MS-5.16-00-N Tool - Power MS 0.26 kg0.57 lb 5 SOC, MS3112E14-5S 13 A 1000/1275 V No N/A
E100-R-D-M23-6.16-00-N

Robot - Power M23

Data Sheet
2D Drawing
3D Model
Weight
0.24 kg0.53 lb
User Connections
6 PIN, M23 "E" CW
Max Current
16 A
Max Voltage
630 V
Tool ID
N/A
C/UC Signal
No
E100-T-D-M23-6.16-00-N

Tool - Power M23

Data Sheet
2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
6 SOC, M23 "P" CCW
Max Current
16 A
Max Voltage
630 V
Tool ID
No
C/UC Signal
N/A
E100-R-D-MS-5.16-00-N

Robot - Power MS

Data Sheet
2D Drawing
3D Model
Weight
0.24 kg0.53 lb
User Connections
5 PIN, MS3112E14-5P
Max Current
13 A
Max Voltage
1000/1275 V
Tool ID
N/A
C/UC Signal
No
E100-T-D-MS-5.16-00-N

Tool - Power MS

Data Sheet
2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
5 SOC, MS3112E14-5S
Max Current
13 A
Max Voltage
1000/1275 V
Tool ID
No
C/UC Signal
N/A

The dimensions are indicative and susceptible to changes due to technical improvements. We reserve the right to make changes without notice

E80 Gigabit Module

The Gigabit Module passes high-speed Ethernet signals through the tool changer with shielded contacts.

Metric Imperial
Model & Description 2D Drawing 3D Model Weight User Connections Max Current Max Voltage Tool ID C/UC Signal
E100-R-G-12.05-M12 Robot - Gigabit 0.24 kg0.53 lb 8 SOC, M12 X-CODED8 SOC, M12 X-CODED 0.5 A 60/50 V No N/A
E100-T-G-12.05-M12 Tool - Gigabit 0.26 kg0.57 lb 8 SOC, M12 X-CODED 0.5 A 60/50 V No N/A
E100-R-G-12.05-M12

Robot - Gigabit

2D Drawing
3D Model
Weight
0.24 kg0.53 lb
User Connections
8 SOC, M12 X-CODED8 SOC, M12 X-CODED
Max Current
0.5 A
Max Voltage
60/50 V
Tool ID
No
C/UC Signal
N/A
E100-T-G-12.05-M12

Tool - Gigabit

2D Drawing
3D Model
Weight
0.26 kg0.57 lb
User Connections
8 SOC, M12 X-CODED
Max Current
0.5 A
Max Voltage
60/50 V
Tool ID
No
C/UC Signal
N/A

The dimensions are indicative and susceptible to changes due to technical improvements. We reserve the right to make changes without notice.

E80 Bus Passthrough Module

Electrical Modules pass signals during an automatic tool changing operation.

Advantages

  • Flexible Connection Options
  • Aluminum construction to reduce EMI
  • Low-Profile to minimize end effector height
  • Replacement probes for fast and easy maintenance
  • IP65 when coupled
Metric Imperial
Model & Description Data Sheet 2D Drawing 3D Model Weight User Connections Max Current Max Voltage Tool ID C/UC Signal
E100-R-PN-M12-5.16_4.05-00-N Robot - Profinet 0.24 kg0.53 lb 4 SOC, M12 D-CODED / 5 PIN, M12 L-CODED 4/16 A 250/63 V N/A N/A
E100-T-EIP_PN-M12-5.16_4.05-00-N Tool - Profinet 0.24 kg0.53 lb 4 SOC, M12 D-CODED / 5 SOC, M12 L-CODED 4/16 A 250/63 V No N/A
E100-R-PN-M12-5.16_4.05-00-N

Robot - Profinet

Data Sheet
2D Drawing
3D Model
Weight
0.24 kg0.53 lb
User Connections
4 SOC, M12 D-CODED / 5 PIN, M12 L-CODED
Max Current
4/16 A
Max Voltage
250/63 V
Tool ID
N/A
C/UC Signal
N/A
E100-T-EIP_PN-M12-5.16_4.05-00-N

Tool - Profinet

Data Sheet
2D Drawing
3D Model
Weight
0.24 kg0.53 lb
User Connections
4 SOC, M12 D-CODED / 5 SOC, M12 L-CODED
Max Current
4/16 A
Max Voltage
250/63 V
Tool ID
No
C/UC Signal
N/A

The dimensions are indicative and susceptible to changes due to technical improvements. We reserve the right to make changes without notice.

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